Corrosion Prevention and Terminal Protection for OPzS Batteries

Corrosion is a leading cause of failure in OPzS batteries, affecting performance and safety.

1. Causes of Corrosion

  • Overcharging: Generates excess hydrogen and oxygen, accelerating terminal corrosion.
  • Acid leakage: Spilled electrolyte can corrode battery terminals and racks.
  • Humidity and salt exposure: Increases oxidation rates, especially in coastal environments.

2. Preventive Measures

  • Apply petroleum jelly or anti-corrosion spray to terminals.
  • Use corrosion-resistant terminal connectors (e.g., tin-plated brass or lead-plated copper).
  • Inspect terminals regularly for signs of oxidation or acid buildup.
  • Neutralize acid spills with a baking soda solution to prevent further corrosion.
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